3D Printing

3D Printing | Advanced Additive Manufacturing for High-Performance Applications

Functional Prototyping & End-Use Parts with Cutting-Edge 3D Printing

At Pfaff Technologies, we leverage industrial 3D printing technologies to produce functional prototypes, tooling, and end-use components with unmatched speed and precision. Our advanced SLA, SLS, FDM, and metal additive manufacturing capabilities allow for complex geometries and lightweight structures without compromising strength.

Our 3D Printing Capabilities:

✔ High-Performance Prototyping – Real-world testing before full-scale production
✔ Carbon Fiber-Reinforced Prints – Strength & weight savings
✔ Custom Tooling & Jigs – Optimized for manufacturing efficiency
✔ Metal 3D Printing – High-strength, lightweight aerospace and automotive parts

Use our instant quote tool below and start your 3D print project today!

Ready to Elevate Your Project with Pfaff Technologies?

From cutting-edge composites to precision design, we deliver world-class solutions for automotive, aerospace, marine, and defense industries. Let’s discuss how we can bring innovation, performance, and efficiency to your next project.

3D Printing

Industrial 3D Printing Services | FDM & SLA Additive Manufacturing

Pfaff Technologies delivers professional 3D printing services for rapid prototyping, tooling, and production parts.

With advanced FDM and SLA capabilities, we produce complex geometries, carbon fiber-reinforced components, and high-resolution prototypes for aerospace, automotive, marine, and defense applications across North America.

From functional FDM prototypes to precision SLA models, our industrial 3D printing solutions accelerate product development while maintaining quality and precision. Fast turnaround, competitive pricing, and expert engineering support—all under one roof.

What is Industrial 3D Printing & Additive Manufacturing?

3D printing, also known as additive manufacturing (AM), is a manufacturing process that builds three-dimensional objects layer by layer from digital CAD models. Unlike traditional subtractive manufacturing (machining, milling), additive manufacturing only adds material where needed—reducing waste, enabling complex geometries, and accelerating time-to-market.
Why Choose 3D Printing?

Complex Geometries:
Create internal channels, lattice structures, and organic shapes impossible with traditional manufacturing

Rapid Prototyping: Test form, fit, and function in days instead of weeks—iterate designs quickly without expensive tooling

Cost-Effective Low Volumes: Produce 1 to 1000+ parts economically without minimum order quantities or tooling investment

Material Versatility: Choose from engineering-grade thermoplastics, high-resolution resins, nylon polymers, and metal alloys

Design Freedom: Consolidate assemblies into single parts, reduce weight through topology optimization, and customize without added cost

When is 3D Printing the Right Choice?
Additive manufacturing excels for:
  • Functional prototypes requiring mechanical testing
  • Custom tooling, jigs, and fixtures for production
  • Low to medium volume production runs (1-10,000 parts)
  • Rapid iteration during product development
  • Bridge manufacturing while waiting for production tooling
At Pfaff Technologies, we help clients select the optimal 3D printing technology, material, and process parameters to achieve their performance requirements and budget constraints.

3D Printing Services Across Multiple Industries

Explore the industries served in which Pfaff Technologies displays our 3D Printing capability

Our 3D Printing Technologies

FDM (Fused Deposition Modeling) 3D Printing

Fused Deposition Modeling, also known as FFF (Fused Filament Fabrication), is the most widely used industrial 3D printing process. FDM builds parts by extruding heated thermoplastic filament through a precision nozzle, depositing material layer by layer.
FDM Advantages:
  • Wide material selection: ABS, PLA, Nylon (PA), PC, PETG, TPU
  • Carbon fiber-reinforced filaments for high strength-to-weight ratios
  • Large build volumes for bigger parts and assemblies
  • Excellent for functional prototypes and end-use parts
  • Cost-effective for durable, mechanically functional components
  • Heat-resistant and chemical-resistant material options
Our industrial FDM systems deliver precision, repeatability, and material properties suitable for demanding applications.

SLA (Stereolithography) 3D Printing

Stereolithography (SLA) uses a high-precision UV laser to cure liquid photopolymer resin layer by layer, producing parts with exceptional surface finish and fine feature detail. SLA is ideal when visual appearance, smooth surfaces, and dimensional accuracy are critical.
SLA Advantages:
  • Ultra-smooth surface finish with minimal post-processing
  • High dimensional accuracy and tight tolerances
  • Excellent for intricate details and fine features
  • Wide range of specialty resins (castable, flexible, tough, heat-resistant)
  • Ideal for presentation models and concept validation
  • Superior surface quality compared to FDM or SLS
Perfect for projects requiring show-quality surface finish and precise geometric features down to 0.025mm.
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Technology Comparison Guide

Choose FDM When You Need:

Functional Strength - Load-bearing parts, mechanical testing, structural components
Durability - Impact resistance, chemical resistance, heat tolerance
Carbon Fiber Reinforcement - Maximum strength-to-weight ratio
Large Parts - Bigger build volumes for full-scale prototypes
Cost-Effectiveness - Most economical option for functional parts
Material Properties - Engineering-grade thermoplastics (ABS, Nylon, PC, PETG)
End-Use Parts - Production components, tooling, fixtures
Choose SLA When You Need:

Smooth Surface Finish - Presentation-quality aesthetics
Fine Details - Intricate features, small text, complex geometries
Dimensional Accuracy - Tight tolerances for precision fits
Appearance Models - Client presentations, trade shows, photography
Master Patterns - Investment casting, molding, vacuum casting
Transparent Parts - Clear or translucent components
Minimal Post-Processing - Parts ready for display with light finishing

Start printing right now!

Fast, Accurate 3D Printing Quotes—No Waiting
Get immediate pricing on your 3D printing project. Our instant quote tool evaluates your design and provides competitive pricing for FDM and SLA technologies. From single prototypes to production runs, we deliver quality parts quickly.Upload your STL, STEP, or OBJ files below to get started.

3D Printing FAQs

Common questions about our FDM and SLA 3D printing services—from technology selection and materials to pricing, lead times, and design requirements.
What file formats do you accept for 3D printing?
How much does 3D printing cost?
What is the minimum order quantity for 3D printing?
How long does 3D printing take?
What tolerances can you achieve with 3D printing?
Can you 3D print carbon fiber parts?
Do you offer post-processing and finishing services?
Can 3D printed parts be used for end-use production?
What's the difference between FDM and SLA 3D printing?
Do you provide design assistance for 3D printing?
What's the difference between 3D printing and traditional manufacturing?
Can you match specific colors for 3D printed parts?