Custom Component Design

High-Performance Component Design & Development

At Pfaff Technologies, we specialize in high-performance component development tailored for demanding industries including automotive, aerospace, marine, defense, and medical.

Our process begins with a deep understanding of your application requirements—strength, weight, material compatibility, thermal resistance, and more—ensuring we design solutions that deliver optimal performance. Whether analysing a legacy part, optimizing a new concept for manufacturability, or refining a complex surface geometry, our team uses advanced 3D modeling and simulation tools to bring your ideas to life.

We take pride in translating your vision into precise, production-ready designs. With extensive experience in carbon fibre, advanced composites, and additive manufacturing, our approach is rooted in innovation and practical problem-solving.

The result: parts that perform in the real world—not just on paper.Let’s collaborate to design the next generation of high-performance components.

Our Capabilities:

✔ Custom CAD Design – From concept to production-ready models
✔ Finite Element Analysis (FEA) – Ensuring structural integrity and performance
✔ Prototyping & Testing – Rapid iteration for faster market entry

Ready to Elevate Your Product Design? Contact our team for a consultation today!

Request a Quote

Ready to Elevate Your Project with Pfaff Technologies?

From cutting-edge composites to precision design, we deliver world-class solutions for automotive, aerospace, marine, and defense industries. Let’s discuss how we can bring innovation, performance, and efficiency to your next project.

Learn More

Design & Development

Composite Design & Development Services | CAD, Prototyping & Mold Design

Pfaff Technologies delivers complete design and development solutions, from concept through to production. With decades of combined expertise in composites, advanced CAD, and rapid prototyping, we help clients bring their most ambitious ideas to life—faster, smarter, and stronger.

What is Design & Development?

Design and development in composites involves the creation of high-performance parts that balance form, fit, and function. It begins with precise CAD modeling, continues through material selection and mold design, and is validated through prototyping and testing. This process ensures that the final part meets exact performance, durability, and aesthetic requirements, while optimizing for manufacturability and cost.

request a quote

Design and development industries served

Explore the industries served in which Pfaff Technologies displays our design and development capability

Why choose Pfaff Tech for Design & Development?

At Pfaff Technologies, we combine aerospace-grade methods with more than 25 years of experience in composite manufacturing. Our team understands both the functional performance needs and the aesthetic goals of our clients. By keeping all design and prototyping in-house—including CAD, mold design, and material validation—we maintain complete control over quality and repeatability. We also work hand-in-hand with clients, ensuring every part reflects their vision and integrates seamlessly into their application.

About us

What Pfaff Technologies offers?

3D PRINTING CAPABILITIES INCLUDING:

Custom CAD design tailored to specific client goals and performance requirements.
‍
‍In-house mold design for precise fit and long-term repeatability.
‍
‍Material selection expertise, from prepreg to infusion and wet layup, to maximize strength-to-weight ratios.
‍
‍Prototyping services that validate form, fit, and function before production.
‍
‍Rapid iteration enabled by 3D printing and 3D scanning, reducing lead times and enabling soft tooling for low-run parts.

‍Collaborative development that blends functional requirements with aesthetic design.

Delivering guaranteed quality

At Pfaff Technologies, quality is never an afterthought—it’s built into every stage of our process. From CAD design and material selection to prototyping and final production, we apply rigorous standards and precision controls to ensure every component meets or exceeds client expectations. Our commitment to aerospace-level accuracy, in-house validation, and over 25 years of expertise means every project is delivered with reliability, consistency, and confidence.

Get started today!

See how Pfaff Technologies can support you.

Thank you! Your submission has been received!

Oops! Something went wrong while submitting the form.